Model IPS1-0255.1 Caster Portable

STANDARD GENERAL SPECIFICATION

4DIMENSIONS: 54.0"L x 30.0"W x 42.0"H
4RESOLUTION: 5kW
4FREQUENCY RANGES: 50-60Hz Standard (contact factory for 400Hz rating)
4VOLTAGES: AC Standard (contact factory for DC voltage rating)
4RATINGS: >100% load guaranteed at rated voltage
4TOLERANCE: ±5% overall, ±2% balance
4AMBIENT: -20°F/-30°C to 120°F/50°C
4ALTITUDE: 4000 Ft. / 1200 M
4ENCLOSURE: Nema 1
4CONSTRUCTION: Galvanized Steel w/ Welded Base
4PAINT PREPARATION: SSPC Surface Prep. Std. #SP1
4PAINT FINISH: UV Resistant Premium High Performance Acrylic Enamel
4PAINT COLOR: White (Standard) or Custom Color Optional †
4LOAD RESISTORS: RESISTAR® - Power Resistor
4CONTROLLER: Integral Digital TOUCHCOMMAND® Touchscreen O.I.P. Controller
4CONTROL POWER SOURCE: Switch Selectable from the test source or external source
4COOLING: Forced air cooled by air foil propeller
4METERING: VM,AM,FM,KW,PF,KVA,KVAR,Rotation
4ALARMS: Air Flow, (3)Temperatures, OVLOAD, UFLOAD, OV/UVCNTRL, UFCNTRL, Cooling Motor Overload
4LOAD PROTECTION: Load sections individually fused
4LOAD CONTROL: Electrically held high duty cycle magnetic contactors
4MANUALS: Electronic O&M w/Drawings & BOM, with supplemental detailed operator controller instructions

MODEL BROCHURE

ELEVATION DRAWING

TOUCHCOMMAND® CONTROLLER

Wi-Fi (TM) CAPABILITY**

SAMPLE SPECIFICATION

TECHNICAL DESCRIPTION

GENERAL SUBMITTAL

ADDITIONAL PHOTOS

LOADTEC® ADVANTAGE(TM): HIGHLIGHTS STANDARD AND/OR OPTIONAL
EQUIPMENT / FEATURES AVAILABLE EXCLUSIVELY WITH LOADTEC® LOAD BANKS

LOADVIEW® & HSR Windows® Remote
Laptop/Desktop Control Software †

APPLICATION DATA

4USE: This model provides a complete, self-contained system for the testing of generators, UPS's, & other sources of varying kilowatt
and voltage ratings. Typical users are generator set & electrical power equipment manufacturers. Other users are assemblers and
installers to provide performance verification of their equipment. This portable unit is easily transported and moved on-site to provide a
complete test system. This model also provides a complete, self-contained system providing the means of meeting NFPA 70, National
Electrical Code Standard, Article 700-4 for the exercising and operational support of a standby/emergency generator set. A load bank
sized for the "maximum anticipated load" of the facility will provide an optimum maintenance load in accordance with NFPA 70. It also
fulfills the exercising requirements of NFPA 99 & 100. Load bank use also prevents "wetstacking." Wetstacking is a condition that can
exist in diesel engines when all the fuel is not completely burned and passes into the exhaust system. In Diesel generators, wetstacking
usually occurs because the engine is running at only a small percentage of its capacity; therefore the engine does not achieve its optimum
operating temperature. Wetstacking may be detectable when there is a black oily residue exiting the exhaust, poor stability of the
generator, or when poor generator frequency occurs. Wetstacking can shorten the life expectancy of a diesel generator engine. Utilizing a
load bank to supplement the source load (or as the only test load) will help maintain the engine's optimum output rating and will eliminate
wetstacking (if the load bank is properly sized). Load banks may also be of necessity for the diesel engine's oxidation catalyst (soot trap)
system. Many air quality control districts require these emission reduction systems. In order for the oxidation catalyst system to function
properly, the engine exhaust must be maintained at a minimum output temperature. The exhaust temperature must be maintained at the
specific minimum level to regenerate the oxidation catalyst system to meet air quality standards.
4CONTROL: This load bank is controlled by an advanced dual processor embedded controller with integrated metering. The operator
controls the load bank via an intuitive LOADTEC® Digital TOUCHCOMMAND® Touchscreen O.I.P. (operator interface panel) Controller with
a monochromatic graphical LCD display for superior daylight operation. Upgrades to the latest control features can be achieved with a
simple firmware upload. Multiple Resistive and/or Reactive LOADTEC Load Banks equipped with the TOUCHCOMMAND®
Touchscreen controller can be networked together to create a larger system with a single-point, intuitive & intelligent
control*. The Touchscreen Controller requires only a single CAT 5 communication cable for connection and no additional
control power is needed if located within 250 feet of the load bank.
4CONSTRUCTION: This load bank is designed and constructed for a long and reliable life in industrial environments. This model is
constructed of galvanized steel that is primed & painted using UV Resistant Premium High Performance Acrylic Enamel. The enclosure
meets U.L. & Nema construction standards and is standardly provided with lifting eyes, forklift provisions, stainless exterior hardware,
hinged access doors for connection & control compartments, and heavy-duty casters.
4RESISTAR® LOAD RESISTOR: The RESISTAR® is designed specifically for high-density applications. The resistor is continuously-
supported to minimize shorting contact with surrounding resistors. These resistors are terminated and supported with ceramic
components; no plastic or polyester glass laminates are used. They are then mounted in small trays that are easily removed in the field
and serviced by a single individual. The resistors are conservatively designed, therefore the RESISTAR® does not require a cool down
period and carries a standard; industry-exclusive, 3 year limited warranty.
4COOLING: This load bank is forced-air cooled by a direct drive airfoil propeller using a TEFC motor with a disconnect and overload relay.
This motor contains sealed bearings that do not require lubrication or maintenance during the life of the motor.
4PROTECTIVE CIRCUITS: The load bank is protected with fusing for each load section and control circuit. It is also provided with an
airflow and temperature sensor to disconnect the load bank on a failure condition. Voltage and Frequency ranges are also monitored to
protect the control power circuits and during alarm exercise failures.

STANDARD EMBEDDED DIGITAL TOUCHCOMMAND® TOUCHSCREEN O.I.P.
CONTROLLER FUNCTIONS, FEATURES, & HIGHLIGHTS

FEATURES:
4Dual processer embedded control system
4Intuitive graphical Touchscreen LCD Display
4Transflective Monochrome Display for Superior Daylight Operation
4Heavy-Duty controller enclosure is shock-mounted
4Magnetic mounts installed for instantly attaching to metal surface
4Heavy mil Lexan screen protection
4Lightweight & rugged for maximum versatility & portability
4Controller detaches from integral mount for hand-held operation

ADVANTAGES:
The Digital TOUCHCOMMAND® Touchscreen Controller offers powerful & exclusive
features unique to LOADTEC load banks:
4Digital Data Communication
4Intelligent Networking System to connect up to (8) additional load banks*
4Network multiple load banks together to create a large system*
4Networking creates one single intelligent touchscreen point-of-control*
4Wi-Fi (TM) capability for WIRELESS Controller operation**
4Capability to upgrade to latest firmware releases
4TCP/IP Ready w/ RS232, RS422, & RS485 ports for custom configuration
4Integrates into 3rd party control systems(i.e. LabVIEW® or WonderWareTM)
4Multiple TOUCHCOMMAND controllers in different configurations can be
linked together

ACTUAL SIZE & SCREEN IMAGE OF TOUCHSCREEN CONTROLLER KEYPAD

CONTROL FUNCTIONS:
Simple, easy-to-use touchscreen interface allows for quick value changes & selections:
4Touch "kW" screen area for kW value & controller queries for new load value
4Control Power: ON-OFF
4Automatic Fan Start for Voltage & Rotation
4Direct kW or Amperage Load command input
4Direct PF command input (requires optional Reactive unit connected)
4JOG LOAD UP & DOWN adjustment by programmable value
4(5) Programmable LOAD STEP buttons by % of test source rating
4Load Step/Fan Compensation correction variables
4(16) Stage Programmable Test Sequencer
4Real-time clock and START/STOP Timer

METERING:
Metering is provided as an integral part of the
TOUCHCOMMAND® Touchscreen O.I.P. Controller. A
dedicated processor is provided for metering & data
acquisition.
THE FOLLOWING METERING VALUES ARE DISPLAYED:
4VOLTMETER: L1-2, L2-3, L3-1, Average
4AMMETER: L1, L2, L3, Average
4FREQUENCY: 45-440Hz
4KILOWATTS (kW)
4VOLT AMPS (kVA)
4KILOVARS (kVAR)
4POWER FACTOR (PF)
ADDITIONAL FEATURES:
48kHZ Sampling, RMS Values past the 3rd harmonic
4Calibration Routine to match reference meters

INTEGRATED PROTECTION SYSTEM:
The Digital TOUCHCOMMAND® Touchscreen O.I.P. Controller provides a comprehensive protection system:
4All faults are displayed in a message area on the screen & recorded in an operation log for reference
4Faults will display on screen and shut-down and/or disconnect the load bank as required
4Temperature & Voltage Faults are monitored in two stages for pre-shutdown alarm
4Fan Operation & Air Flow are continuously monitored
4Exhaust, Intake, & internal temperatures are monitored
4Control VOLTAGE is monitored for over & under voltage in two stages
4Load OVER-VOLTAGE is monitored in two stages for pre-shutdown alarm
4Control FREQUENCY is monitored for over & under rating condition
4Cooling fan motor(s) overload monitored and alarmed
4Fuses are provided on each control and load circuit

INTELLIGENT NETWORKING CONTROL(TM)*:
The Digital TOUCHCOMMAND® Touchscreen O.I.P. Controller is provided with the embedded capability of connecting multiple
LOADTEC® load banks together to create a larger intelligent testing system.
4Combine up to (8) additional Resistive, Resistive/Reactive, or Resistive & Inductive Modules together
4The TOUCHCOMMAND® controller automatically recognizes & properly configures the addition of each load bank
4All connected load banks' functions are combined to operate as if all the load banks were ONE single load bank
4The Intelligent Networking feature verifies that each connected load bank has the same phase connections
4One TOUCHCOMMAND® touchscreen controller provides a single-point of intelligent control for all connected units
4LoadVIEW® Windows Remote Laptop/PC Control Software† can also be interfaced to control the system

LOADLINK® DLL Interface
for LabVIEW® & WonderWare(TM) †

DIGITAL TOUCHCOMMAND® TOUCHSCREEN O.I.P. CONTROLLER CONFIGURATIONS

STANDARD INTEGRAL (LOCALLY-MOUNTED)
DIGITAL TOUCHCOMMAND® TOUCHSCREEN O.I.P.
(MOUNTED BEHIND NEMA 3R WEATHERPROOF HINGED DOOR
CONVENIENTLY LOCATED ON LOAD BANK. THE
TOUCHCOMMAND® CONTROLLER DETACHES FROM THE
INTEGRAL MOUNT FOR HAND-HELD OPERATION IF DESIRED)

OPTIONAL NEMA 4X PORTABLE WEATHERPROOF
REMOTE CASE w/ DIGITAL TOUCHCOMMAND®
TOUCHSCREEN O.I.P.†
(PROVIDED "LOOSE" IN LIEU OF INTEGRAL O.I.P., OR AS AN
ADDITIONAL O.I.P. CONTROLLER)

OPTIONAL NEMA 19" RACK-MOUNTED SEMI-FLUSH REMOTE PANEL w/ DIGITAL
TOUCHCOMMAND® TOUCHSCREEN O.I.P.†
SPECIAL (UNCOMMON) CONFIGURATION FOR PERMANENT INDOOR SITE CABINETRY/PANEL MOUNTING
(PROVIDED "LOOSE" IN LIEU OF INTEGRAL O.I.P., OR AS AN ADDITIONAL O.I.P. CONTROLLER. THE
TOUCHCOMMAND® CONTROLLER DETACHES FROM THE RACK-MOUNTED PANEL FOR HAND-HELD
OPERATION IF DESIRED)

OPTIONAL NEMA 1 HAND-HELD ADDITIONAL
DIGITAL TOUCHCOMMAND® TOUCHSCREEN O.I.P.†
(PROVIDED "LOOSE" AS AN ADDITION TO THE STANDARD
INTEGRAL O.I.P. CONTROLLER)

OPTIONAL ITEMS, FEATURES, OR EQUIPMENT

† OPTION 1C: LOADVIEW® COMPUTER/REMOTE CONTROL, DATA LOGGING & SCRIPTING SOFTWARE
The LOADVIEW® Software is a Windows® PC based control and Data Logging Package. LOADVIEW® Software provides
full REMOTE load bank control and data acquisition on a PC based laptop or desktop computer via an RS-232 serial
port. Data logging features allow the test to be recorded; reports to be customized, configurated, printed, and also
exported to Microsoft Excel®. LOADVIEW® offers the ability to develop customized control screens with sounds, colors,
graphics, & metering, all with an unlimited amount of screens to create. Scripting features also allow a customized test
profile to be automated and configured to a specific project, jobsite, or customer's requirements.
...see more info on LOADVIEW® SOFTWARE INFORMATION
LOADTEC® is the ONLY load bank manufacturer to offer an entire comprehensive software package with these powerful
features combined.

† OPTION 2C: HIGH SPEED RESPONSE (HSR) SOFTWARE MODULE (REQUIRES OPTION 1C)
The High Speed Response Software Module (HSR) is utilized to determine source (generator) response to block load
events captured using high speed data acquisition. The sampling period for the HSR software is 60 cycles pre-event,
and 60 seconds of the actual event. Utilizing a logging rate of 8 Khz (1/cycle), the sampling rate is 160/cycle @ 50Hz.
The total high speed samples can be displayed and printed in a tabular format or a graph with each value displayed as
amplitude versus time. HSR Software is a compliment and additional software function that can be added to the
LOADVIEW® Software.
...see more info on HIGH SPEED RESPONSE SOFTWARE
LOADTEC® is the ONLY load bank manufacturer to offer a High Speed Response Software Event Capture System.

† OPTION 3C: PROTECTIVE SUNBRELLA® FORM-FIT COVER
A custom, form-fitted, heavy-duty, water-repellant protective cover is provided in a blue Sunbrella® material. This
protective cover is provided with high-quality materials, double reinforced protection at every corner, double-stitched, and
provided with a heavy-duty velcro closure. The top area of the cover that contacts the lifting eyes on top of the load bank
is provided with a heavy-duty vinyl material that can be punctured to allow for the lifting eyes to fit through the cover,
while keeping the lifting eyes from tearing or compromising the rugged Sunbrella® material. The bottom corners are also
supplied with thick tie-down straps to secure the cover in heavy wind conditions. This cover will help protect your NEMA
1 Caster Portable load bank investment during transport on the highway when experiencing inclement weather, or when
being stored for additional protection. The Sunbrella® fabric does not promote (and helps resist) the growth of mold &
mildew, and also increases the load bank's UV protection from the sun's harmful rays.

† OPTION 4C: SINGLE PHASE CONTROL POWER (INCLUDED AS STANDARD EQUIPMENT ON THIS MODEL)
This option is not available on this specific model as a custom motor is included as standard equipment which provides single and three phase
control power derived from this motor.

† OPTION 5C: EXTERNAL CAM-DEVICE RECEPTACLE ARRAY
[IN LIEU OF INTERNAL MECHANICAL LUG CONNECTION PROVISIONS]
An array of male, color-coded cam-devices, are provided externally with caps secured by lanyards, and are internally
bussed to the main load bus to provide multiple 400amp quick-connects for the load connection cables. The quantity of
external male cam-devices vary from load bank model-to-model depending on rating and capacity.

† OPTION 6C: EXTENDED WARRANTY TERMS
In addition to the Standard Tier#1 Warranty supplied with every new load bank at time of shipment, additional extended
warranty coverage period tiers are available for purchase up to 5 years from the date of factory shipment. These optional
extended warranty tiers are available in PARTS ONLY, and PARTS & LABOR versions.
...see more info on EXTENDED WARRANTY TIERS INFORMATION

† OPTION 7C: ADD ONE ADDITIONAL REMOTE DIGITAL TOUCHCOMMAND® TOUCHSCREEN O.I.P. CONTROLLER
[CAPABILITY TO ADD UP TO (8) ADDITIONAL TOUCHCOMMAND® CONTROLLERS]
An additional (extra) Remote Digital TOUCHCOMMAND® O.I.P. Controller is provided in addition to the standard,
unit-mounted, Integral TOUCHCOMMAND® O.I.P Controller. This TOUCHCOMMAND® O.I.P Controller can be added in
any one of the following configurations: (a) NEMA 1 Hand-Held Portable, (b) NEMA 4X Portable Case, or (c) NEMA 1
Semi-Flush 19" Remote Rack-Mounted Mounted Enclosure.

† OPTION 8C: NEMA 4X REMOTE PORTABLE CASE DIGITAL TOUCHCOMMAND® O.I.P. CONTROLLER
[IN LIEU OF STANDARD INTEGRAL (UNIT-MOUNTED) LOCAL CONFIGURATION]
The Digital TOUCHCOMMAND® Touchscreen O.I.P. Controller is provided in a NEMA 4X Weatherproof/Splash-proof
Remote Portable Case as a substitute [in lieu of] for the standard integral (unit-mounted) local configuration.

† OPTION 9C: NEMA 1 SEMI-FLUSH RACK-MOUNTED REMOTE DIGITAL TOUCHCOMMAND® O.I.P. CONTROLLER
[IN LIEU OF STANDARD INTEGRAL (UNIT-MOUNTED) LOCAL CONFIGURATION]
The Digital TOUCHCOMMAND® Touchscreen O.I.P. Controller is provided in a NEMA 1 Semi-Flush 19" Rack-Mounted
Panel as a substitute [in lieu of] for the standard integral (unit-mounted) local configuration. The NEMA 1 semi-flush
open configuration provides the TOUCHCOMMAND® Touchscreen O.I.P. Controller "loose" for remote mounting (by
others) on other site cabinetry or panel. This Rack-Mounted configuration is an uncommon option developed for use in
specific unusual situations which require an indoor, semi-permanent wall installation for the TOUCHCOMMAND® O.I.P.
Controller.
...see more info on NEMA 1 SEMI-FLUSH REMOTE TOUCHCOMMAND® O.I.P. CONTROLLER

† OPTION 10C: LOADLINK® WINDOWS® DLL INTERFACE FOR LABVIEW(TM) & WONDERWARE® INTEGRATION
The LOADLINK® Windows® DLL Interface License provides an interface for integration into software programs such as
LabVIEW(TM) and Wonderware® (programming of system not included).
...see more info on LOADLINK DLL INTERFACE INFORMATION
LOADTEC® is the ONLY load bank manufacturer to offer the LabVIEW & WONDERWARE DLL interface embedded in load banks

† OPTION 11C: SPECIFICATION COMPLIANCE***
LOADTEC® offers the availability of creating special and unique custom load bank solutions to meet extraordinary
specifications supplied for a particular site or project. LOADTEC's® engineering department will review your specification
and advise if we can offer possible solutions to special requirements and/or uncommon requests.
LOADTEC® is the ONLY load bank manufacturer to offer the capability to add custom/specific features through software and
firmware solutions.

FOOTNOTES:

† OPTIONAL ITEM(S)
The "†" symbol is used throughout the entire website to note and identify any optional item, feature, or equipment not included in the
standard base pricing of the load bank and/or equipment. These optional items are normally available for additional costs.

*INTELLIGENT NETWORKING CONTROL(TM)
Intelligent Networking Control is installed/embedded in the firmware of the Digital TOUCHCOMMAND® Touchscreen O.I.P Controller. To enable and utilize this function,
additional compatible (LOADTEC® Load Bank(s) equipped with the Generation 2 Touchscreen Digital O.I.P. Controller) LOADTEC® Load Banks must be connected to a
network-style router/switch. Compatible Resistive-only, Resistive/Reactive, or Inductive-only modules can be networked together in any combination to create a large
testing system. This Intelligent Networking Control(TM) feature can be used together with Wi-Fi Connectivity** to achieve a wireless testing system with a single
TOUCHCOMMAND® Touchscreen O.I.P Controller point-of-control. Please inquire with LOADTEC® for a list of tested & recommended network-style DHCP
routers/switches that are recognized to be compatible with the TOUCHCOMMAND® Touchscreen O.I.P. controller's Intelligent Networking Control(TM).

**Wi-Fi (TM) CONNECTIVITY & CONTROL
The Wi-Fi(TM) connectivity and control feature is installed/embedded in the firmware of the Digital TOUCHCOMMAND® Touchscreen O.I.P Controller. To enable and
utilize this function, Intelligent Networking Control(TM) must first be functioning. Second, an accessible wireless network must be provided through the use of the
LoadVIEW® Software† running on a Windows® PC or Laptop. Please inquire with LOADTEC® for a list of tested & recomennded DHCP routers that are recognized to
be compatible with the TOUCHCOMMAND® Touchscreen O.I.P. controller's Wi-Fi(TM) connectivity & control feature, LoadVIEW® Software † , & Wi-Fi (TM)
Connectivity & Control.

***SPECIFICATION COMPLIANCE REVIEW
LOADTEC® will make every effort possible in good-faith to help ensure the submitted specification, or the intent of the submited specification, is complied with. Major
deviations or non-compliance will be noted in the Technical Description and/or as an addendum to the Technical Description of the quote/proposal offering. Many times
specifications submitted contain contradictory information, pose exclusionary requirements, or requests that are extraordinary in nature. These unusual requests or
conflicts of requests/information will cause forced deviations from the specifications, or non-compliance of particular sections, which LOADTEC® will note in the
Technical Description and/or an addeundum to the specification of the quote/proposal offering.

DISCLAIMER: All information contained within this website is provided as a courtesy to our customers and is subject to change without notice. LOADTEC® strives to
post the most accurate, updated, and current information regarding our products and services. The information on this website should be deemed reliable; however
not guaranteed. LOADTEC® reserves the right to correct any errors or ommissions regarding this site and/or any proposal offerings. Pictures displayed on the
website are for illustrative purposes only and may depict or show (but not limited to) optional: items, equipment, colors, features, configurations, & arrangements that
may or may not be available for an additional cost. Weights and dimensions shown are a close estimate and are deemed reliable, but may vary due to the addition of
optional equipment and or minor production changes throughout the life of the particular load bank model. The pictures and information were accurate at time of
website publishing to the world wide web.